Bergey Windpower
BWC XL.1
Bergey Windpower's newest product is
the 1,000 Watt BWC XL.1. The BWC XL.1 is currently available only
as a 24 VDC battery-charging system. A 48 VDC battery charging
versions and a batteryless grid-intertie version (like the 10 kW
GridTek system) are in development.
With a rotor diameter of 2.5 meters
(8.2 ft) and a peak output of approximately 1,600 watts the XL.1
is intended for the off-grid home market in the U.S. and for rural
electrification programs in developing countries. It is also a
perfect upgrade system for current owners of micro-turbines, such
as the Air 303 or 403.
The XL.1 combines a number of advanced
technical features, including a completely new airfoil, to provide
the highest efficiency yet achieved in a small wind turbine at a
cost of energy ~ 10% lower than the current price leader. And,
the XL.1 carries the exclusive, industry-leading, Bergey 5-year
warranty.
The XL.1 is an up-wind,
horizontal-axis, three- bladed turbine. The blades are pultruded
fiberglass, a material that is over ten times stronger than the
injection- molded plastic used on most small wind turbines. In
fact, pultrusions have a breaking strength exceeding 100,000 psi,
which is twice as strong as normal steel. "Just about any blade
material will hold up in light to moderate winds. But, when the
storms come, weak blades can put the whole system at risk." And
the new BWC SH3045 airfoil makes the XL.1's blade probably the
most efficient ever on a small wind turbine.
The blades attach directly to a
specially designed very-low-speed permanent magnet alternator
which uses state-of-the-art neodymium super- magnets. "We have
designed an oversized alternator that slows the rotor down and
makes the turbine very quiet." Overspeed protection is provided
by the proven BWC AutoFurl passive sideways furling system. "In
spite of the claims otherwise, no other overspeed protection
system has proven to be more reliable or effective than AutoFurl."
The XL.1 includes the BWC PowerCenter
controller which controls battery charging, has a low-end boost
for superior low wind speed performance, "slow-mode" rotor idling
when the batteries are full, an electrical braking system, and
even includes a 30 A controller for the solar modules that are
often a part of a complete hybrid system. The PowerCenter allows
an auxiliary or "dump" load to be connected to utilize excess wind
(and/or solar) power after the batteries are fully charged.
Low wind speed performance is greatly
enhanced by a low-end-boost circuit that optimally loads the wind
turbine down to wind speeds as low as 5.6 mph (2.5 m/s). Combined
with the new blade system, this circuitry allows the XL.1 to
produce useful power more than 6,000 hours a year at a typical
site. For reference, a typical solar system produces power 3,500
hours a year at a typical site.
The XL.1 is offered with a tubular
Tilt-up tower in heights from 9 m (30 ft) to 32 m (104 ft). These
kits will be be easy to install and will offer customers a
complete "ready to install" kit.